Milling tools with ALUMASTER HICOAT cutting inserts, HSD-R 50 design for radial applications

High-performance milling disc ALUMASTER dia. 49 mm for angle/straight grinders work on aluminium HICOAT

Item number:: 22000027
EAN:: 4007220156865

High-performance milling disc ALUMASTER dia. 49 mm for angle/straight grinders work on aluminium HICOAT 2

High-performance milling disc ALUMASTER dia. 49 mm for angle/straight grinders work on aluminium HICOAT 3

High-performance milling disc ALUMASTER dia. 49 mm for angle/straight grinders work on aluminium HICOAT Youtube

Technical data

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Matching accessories & spare parts

ALUMASTER cutting insert set WSP-A-8R 50 ALUMASTER

ALUMASTER cutting insert set WSP-A-8R 50 ALUMASTER HICOAT

Service set ALUMASTER ASS-R8 50 ALUMASTER HICOAT

Torque spanner for ALUMASTER DSWK WIHA Torque 4,0

Spare blade for torque spanner TWK WIHA Torque T15

Cutting inserts bolt set WSP-S-M4S

Arbor for ALUMASTER High Speed Disc BO 8/10 HSD-R 50

Technical information

High-performance milling disc ALUMASTER dia. 49 mm for angle/straight grinders work on aluminium HICOAT

Dia. external: 49 mm
Dia. hole: 10 mm
RPM to, soft non-ferrous metals: 25000 RPM
RPM to, thermoplastics, fibre-reinforced plastics (GRP/CRP) with a fibre content under 40 %: 25000 RPM
Width: 8 mm
Packaging unit: 1 piece

Description

The innovative High Speed Disc ALUMASTER is a unique tool with an extremely high stock removal rate. It is ideal for processing aluminium as it does not generate hazardous or explosive dust. The tool consists of specially developed tungsten carbide cutting inserts, which are fixed to the High Speed Disc. PFERD also offers the cutting inserts with a premium-quality HICOAT coating for lubricating cast aluminium alloys with a silicon content of 5-10 %, abrasive cast aluminium alloys with a silicon content of over 15 %, and for other abrasive materials or non-ferrous metals. This prevents tool clogging and abrasive wear, even in use on these particularly demanding materials.

Special tool for processing aluminium alloys. Alongside angle grinders (mount dia. 10 mm), can also be used on straight grinders and flexible shafts by means of specially developed arbor. Version with HICOAT coating for processing particularly demanding materials. Very well-suited to processing hard-to-reach places and delicate components. A guard is not needed due to the tool diameter of 49 mm. HSD-R version for radial applications.

Advantages

Does not generate hazardous or explosive dust.
An extraction system is not required.
Cost-effective and eco-friendly alternative to grinding wheels and flap discs of comparable weight.
Innovative, robust cut geometry for maximum safety, extreme durability and ease of work.
Specially developed, turnable and replaceable tungsten carbide cutting inserts.
Exceptionally high stock removal rate.
Extremely high degree of hardness, very low friction coefficient, very low tendency towards adhesion, improved surface quality, and reduced burr formation thanks to the HICOAT coating

Recommendations for use

The tool has primarily been designed for use on aluminium, wrought aluminium alloys and cast aluminium. Non-ferrous metals with a relatively low strength and fibre-reinforced plastics can also be machined. This must be checked for the specific application on a case-by-case basis.
Do not push the tool deep into the workpiece. The milling disc is not a cutting tool.
Do not exert unnecessarily high forces on the tool: The ALUMASTER High Speed Disc already works with low forces.
When machining workpiece edges, cut along the edge, never across the edge.
Do not decelerate the tool on the workpiece. The cutting inserts may break.
Can also be used on very complex materials (thanks to the HICOAT coating) such as lubricating cast aluminium alloys with 5-10 % silicon content, sticky, greasy materials, abrasive cast aluminium alloys with a silicon content of over 15 %, abrasive materials such as fibre-reinforced plastics (FVK), and non-ferrous alloys of higher strength than aluminium (bronze, brass, etc.).

Safety notes

It is essential to tighten the flange nut using the appropriate tool, such as a face pin wrench. Clamping systems which are designed to be tightened without the use of an additional tool, i.e. which are tightened by hand, are not permissible.
Tighten the mounting bolts of the cutting inserts using the hexalobular socket key provided. If used properly, it is designed to provide a tightening torque of around 4 Nm. Alternatively, use a torque spanner with a tightening torque of 4 Nm.
Loose cutting inserts may break during use. Therefore, check regularly whether they are attached securely.
Do not use damaged cutting inserts! They may break!

Contents

High Speed Disc ALUMASTER HSD-R 50 HICOAT incl. pre-mounted tungsten carbide cutting inserts, hexalobular socket wrench and plastic box.

Materials that can be worked: Aluminium; Brass; Bronze; Copper; Fibre-reinforced thermosetting plastics (GRP, CRP); Fibre-reinforced thermosetting plastics (GRP, CRP) with a fibre content > 40 %; Fibre-reinforced thermosetting plastics (GRP, CRP) with a fibre content ≤ 40 %; Hard aluminium alloys; Hard non-ferrous metal; Plastics; Soft aluminium alloys; Thermoplastics; Tough aluminium alloys; Zinc

Applications: Milling; Milling out; Root seam processing; Surface work; Work on fillet welds; Work on weld seams

Drive types: Angle grinder; Cordless angle grinder; Robot; Stationary machines

PFERDVALUE

PFERDEFFICIENCY

recommends the ALUMASTER HICOAT High Speed Discs for working for long periods with low levels of fatigue, whilst saving resources and achieving perfect results as quickly as possible.

PFERDERGONOMICS

recommends the ALUMASTER HICOAT High Speed Discs as an innovative tool solution for work on aluminium as they do not generate hazardous or explosive dust.